Last Updated: 05-10-2026
Vehicle: 2013 Mitsubishi Lancer ES

Testing an Electromagnetic Relay

Introduction:

Over the years, a vehicles in comparison of being initially introduced were purely mechanical systems and with each new iteration, it has gotten more complex. Eventually, electrical systems and components were introduced. The objective of the implementation of it was to automate processes, control and diagnose and evaluate mechanical failures. When initially turning on the vehicle by putting the key into the ignition, there are a series of automated processes. A key component to automate processes and offer up control in modern day cars is the electromagnetic relay. In the instant moment of putting the key in the ignition to the initialization of the engine, there are series of automated switches turning on and off. These switches are continuously oscillating from the on and off position while the vehicle is operational.

Purpose and Functionality:

When the key is inserted into the ignition switch, it initializes the E.C.M.(Engine Control Module). The E.C.M. may be compared to being the brain of the vehicle, it's objective is to govern, assess and control the power train assembly and it’s subsystems. From the initialization of the vehicle, the ECM takes priority in the initialization sequence. In an instant the ECM will send a voltage to the relays to power on subsystems. In vehicles, it is common for there to be relays for fuel pump, starter, headlights, high beams, ECU, refrigeration. These switches could be manually done which can become a deterrence and a hassle. With the introduction of electromagnetism, the mechanical system of a regular electrical switch could be automated. The ECM will send a voltage which will generate a mechanical force strong enough adjust the leveler to the on or off position. The voltage sent from the ECM is converted in mechanical force from the sinusoidal wire. The schematics below show the mechanical operation electrical circuitry and list the the components with in a relay.

Potential causes of failure:

The inner components of the relay may have worn or the sinusoidal wiring connection may be impeded which can be derived from burned coils, carbon buildup, mechanical binding, contact welding or corroded connections and normative defection. Below are some symptoms of defective electromagnetic relays that may be recognized in a vehicle.

  1. Vehicle wont start or unresponsive
  2. Engine light illumination
  3. Dead battery after night
  4. Engine Stalls

Tools & Components:

  1. 10mm wrench
  2. Electromagnetic Relay
  3. 9-Volt battery

Electromagnetic Relay location:

  1. Open up the hood of the vehicle.
  2. Locate the anticipated malfunctioning relay. There is an engraved ledger in the lid of the to server as a reference. The diagrams below show the fuse box in the engine (not in the cabin). Diagram below may be nuanced because of different sub-models or what subsystems installed. This URL: https://www.startmycar.com/mitsubishi/lancer/info/fusebox will be a great reference for other Mitsubishi Lancer years.
  3. Locate a black plastic box is to right from the air filter and sitting behind the battery.
  4. Remove the lid to gain exposure fuse box. Push back the clip to remove the lid and lift up on the lift itself.
  5. Disconnect from ground connection from the battery terminal using a 10mm wrench.
  6. Remove one of the relays by pulling up and wiggling it free.

Testing the Relays:

  1. There are four pins on the relays and they are numbered. Each numbered connection has a specific purpose. In this instance, testing the relay is the goal.
  2. Take a 9 Volt battery and connect the negative terminal to 85 numbered pin and positive terminal to the 86 numbered pin. There should be an audible click and should be able to feel the vibrations from the relay engaging. If there isn't audible click or felt movement, then the electromagnetic relay is faulted.

Other Tests:

Use a multi-meter to measure the resistance of number 85 pin and 86 numbered pin. The resistance would be in a range of 100 ohms to 150 ohms. Swamping the suspected malfunctioning relay with another relay to see if the problem persists.

References:

  1. https://www.startmycar.com/mitsubishi/lancer/info/fusebox
  2. https://www.shenler.com/new/5-common-causes-of-electromechanical-relay-failure-and-how-to-fix-them/
  3. Multimeter test: https://www.youtube.com/watch?v=mkjSFnHSSis
  4. 9V test:https://www.youtube.com/shorts/ijNtEcg6_g4
  5. Fuse Box Diagram: https://www.startmycar.com/mitsubishi/lancer/info/fusebox
  6. https://car-box.info/mitsubishi/lancer/10-cy-2007-2017.html